非交错网格下三维准稳态激光重熔熔池数值模拟

Numerical simulation of three dimensional quasisteady state laser melted pools on the non-staggered grids

  • 摘要: 对三维准稳态激光重熔问题进行数值模拟,模型考虑了熔池内金属液体的流动和换热。在非交错网格下,采用修正的动量插值技术和SIMPLE算法求解动量方程。数值结果表明表面张力温度系数∂γ/∂T 对熔池内金属液体的流动方式有重要影响。当∂γ/∂T 为-3-5×10-6 时,熔池中只存在沿顺时针方向流动的主对流环;当∂γ/∂T为-3.5×10-4 时,主对流环诱导产生了二次对流环。当∂γ/∂T为+3.5×10-4 时,与负的表面温度张力系数情形相反,熔池中只存在沿逆时针方向流动的主对流环。通过灰铸铁激光相变硬化实验,实测了硬化层深度和宽度。计算结果和实验结果进行了比较。

     

    Abstract: With the non-staggered grids,a three-dimensional quasi-state laser remelting problem,considering heat transfer and fluid flow,is numerically simulated.A modified momentum interpolation scheme is used to solve momentum equations associated with SIMPLE algorithm.Numerical results show the important effect of surface tension temperature coefficient ∂γ/∂T on the fluid flow pattern.For ∂γ/∂T being -3.5×10-6,there is a first flow loop along clockwise in the melted pool;For ∂γ/∂T being -3.5×10-4,there is a secondary flow loop induced by the first flow loop.On the contrary,the first flow loop along anti-clockwise exists when ∂γ/∂T is+3.5×10-4.Laser surface phase transformation hardening (including laser remelting) experiments on HT200 cast iron blocks were carried out using a continuous wave CO2 laser.The width and depth of the phase transformation hardened zone were measured.The numerical results are compared with experimental data.

     

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